锻造生产线

1、采用套锻工艺,提高了材料利用率;

2、加热工序采用炉内、炉外双测温系统,保证了温度的准确性;

3、投入了机械手,能取代人工在各个冲压工位上进行物料冲压、搬运、上下料等工作,减轻操作人员的劳动强度。

双层退火生产线

1、实行计算机控制,具备工艺设定、存储、数据显示和记录、历史数据查询,生产能力管理等功能。

2、退火采用氮气保护气氛,工作环境洁净;实现了优质、节能环保、连续自动化退火的理想效果。

3、由于退火炉属自动化控制,人机协调,劳动强度大为减轻。

数控车床生产线

1、采用全功能数控机床加工,尺寸精度高。

2、两次装夹完成加工,加工周期短。

3、全封闭加工,高效安全、工作环境整洁,劳动强度大为减轻。

热处理生产线

1、实现计算机控制技术:实现各温控区加热温度、加热时间以及炉内碳势实时与历史记录的监察、设定、存储等功能。可实现历史数据记录,便于查询、追溯。

2、采用了二次冷却技术,有效减少产品内残余奥氏体含量,改善了成品轴承尺寸稳定性。

3、生产线性能良好,工件热处理质量稳定。设备故障率低。具有明显的节能效果。

磨工自动生产线

1、采用先进磨、超自动生产线,自动数控在线检测磨削等先进的加工制造工艺,保证产品加工稳定性高、精度高、效率高。

2、工艺参数在线优选、尺寸误差自动反馈及各种异常报警。

3、采用高效的机械手桁架上料机构,有效降低人工成本,提高了物流效率。

Forging production line

1. the use of sleeve forging process, improve the utilization of materials;

2. the heating process adopts the double temperature measurement system in the furnace and outside the furnace to ensure the accuracy of the temperature;

3. Put into the manipulator, can replace the manual in each stamping station material stamping, handling, loading and unloading work, reduce the labor intensity of the operator.

Double Annealing line

1. the implementation of computer control, with process setting, storage, data display and record, historical data query, production capacity management and other functions.

2. annealing using nitrogen protection atmosphere, clean working environment; It achieves the ideal effect of high quality, energy saving and environmental protection, continuous automatic annealing.

3. because the annealing furnace is automatic control, man-machine coordination, labor intensity is greatly reduced.

CNC Lathe production line

1. the use of full-function CNC machine tool processing, high dimensional accuracy.

2. two clamping to complete the processing, processing cycle is short.

3. fully closed processing, high efficiency and safety, clean working environment, labor intensity greatly reduced.

Heat treatment line

1. the realization of computer control technology: to achieve the monitoring, setting and storage of real-time and historical records of heating temperature, heating time and carbon potential in each temperature control area. It can realize historical data record, easy to query and trace.

2. the use of secondary cooling technology, effectively reduce the residual austenite content in the product, improve the dimensional stability of the finished bearing.

3. the production line performance is good, the workpiece heat treatment quality is stable. Low equipment failure rate. It has obvious energy-saving effect.

Grinder automatic production line

1. the use of advanced grinding, super automatic production line, automatic CNC online detection grinding and other advanced processing and manufacturing technology, to ensure that the product processing stability, high precision, high efficiency.

2. online optimization of process parameters, automatic feedback of size error and various abnormal alarms.

3. the use of efficient manipulator truss feeding mechanism, effectively reduce labor costs, improve logistics efficiency.